Out with the ICEBeefing up suspensionBattery BoxNew Motor Installed!Making ProgressGaugesSolar panel
OwnerCoby Skye & Gabrielle Weeks
LocationLong Beach, California US map
Web/EmailWebPage email image
Vehicle1999 Geo Metro
Free donor Vehicle
MotorAzure Dynamics/Solectria AC24 3-Phase AC
DrivetrainFWD, previously a 1.0 L 3 cyl
ControllerAzure Dynamics/Solectria DMOC445
Batteries13 Deka Dominator Gel (#8G31DTM), 12.00 Volt, Lead-Acid, Gel
System Voltage156 Volts
ChargerManzanita Micro PFC-20
HeaterPlanning to buy a small heater that plugs into the lighter socket - its So. Cal. so I won't need a heater much.
DC/DC Converter Hood-mounted Solar Panel
Previously used a CC Power C400 model but it suddenly stopped working. I know this model works well for many people but I decided instead to use a solar trickle charger to recharge the house battery. Works ok so far, use a 12 V charger occasionally to make up the difference.
Instrumentation3 pack from ElectroAutomotive: 6-16 volts for the house battery; 115 - 175 Volts for pack voltage (serves as "fuel" gauge); and -200.0.+200 Ammeter (see photo of these in place)
Top Speed70 MPH (112 KPH)
9-7-08 Update: Just did a freeway test drive, the car will do at least 70
AccelerationSlightly better than the old 3 cyl.
Range35 Miles (56 Kilometers)
Realistic range is about 30 miles of fwy driving, 40-45 miles around town depending on hills, driving style, etc.
Watt Hours/Mile300 Wh/Mile
Rough estimate, including some freeway driving.
EV Miles
Start:194,346 Miles (312,702 Kilometers)
Current:198,000 Miles (318,582 Kilometers)
Total:3,654 Miles (5,879 Kilometers)
Seating Capacity2 adults (took out the back seat for batteries)
Curb Weight1,859 Pounds (844 Kilograms)
prior to conversion process, probably about 2,500 now with batteries installed
Tires9-23-08: Just put new Falken ZE-512 (low rolling resistance) 195/60R15s on the Acura rims that the previous owner got. So far they work great! Even steering is easier when stopped (since the car never had power steering, that is a good thing).
Conversion Timetoo long (our first conversion, so everything is a learning process :)
Conversion CostVehicle - donated
A/C Kit from EA - $11K
Brakes/Suspension - $500
Batteries - $2,500
AVCON Adapter - $250
Battery Box - $40 from a friend (thanks Charlie!)
Professional services (welding, wiring, etc.) - approx. $2,500
Additional FeaturesInstalled interface to the Controller in the cabin, makes it easier to get readings and make adjustments. If you have a similar project with an Azure Dynamics controller, email me and I'll send you my files for comparison.

Added a solar trickle charger for the house battery, to replace the DC to DC converter which suddenly went dead. So far works well, we'll see how it does in the winter when there's less sun.

Installed the AVCON adapter into the vehicle so I can use either plug, and don't have to worry about my AVCON box "walking away" as I leave the car charging all day at work.
Installed A/C Light Vehicle Kit from Electro Automotive WebPage

8/8/8 update - It's alive! Just took the first EVer self-propelled test drive.

Note: We previously contracted with Bob Van Gorder of Romona, CA to complete the conversion, however we DO NOT recommend Bob.

code by jerry