vacuum pump installedmotor mountvacuum pump installedmaking room for front rackfront battery rack
OwnerDan Baker
LocationSanta Fe, New Mexico US map
Web/EmailWebPage email image
Vehicle1997 Suzuki Swift
3-door hatchback. Base car in reasonable mechanical shape, still running and getting 40 mpg on gas; broken windshield, bald tires, but a great deal for $500.
MotorAdvanced DC 203-6-4001 Series Wound DC
8" ADC rated to provide 19hp continuous with 96v, peak around 68hp which is pretty close to what ICE motor put out! I could get a higher peak with 120 or 144 v system, but I decided against the extra weight and cost for additional batteries since this vehicle is just for around town.
Drivetrain5-speed manual
ControllerCurtis 1221C-7401
Batteries12 US Battery 8VGCHCX, 8.00 Volt, Lead-Acid, Flooded
95 minutes at 75 amps factory rating, around 110 amphour at 1 hour draw rate. I got 12 delivered for $1600.
System Voltage96 Volts
ChargerZivan NG1
with the 96v system, the ng-1 should be adequate, and costs less than ng-3
Heaterwill add 1500w
DC/DC ConverterCurtis 1400E72/96-1201
I decided to go without a separate 12v battery, and just pull directly from the main pack.
InstrumentationCurtis battery gauge, ammeter, voltmeter
Accelerationprobably about the same as stock
Range40 Miles (64 Kilometers)
My typical daily commute to pick kids up after school and go to 'activities' is less than 20 miles a day. Allowing for some extra range for winter and heater, I guess a target of 40 miles will be more than enough. I'll report actual results when complete.
Watt Hours/MileI'll report actual results when complete.
EV Miles
Start:131,000 Miles (210,779 Kilometers)
Current:131,000 Miles (210,779 Kilometers)
Total:0 Miles (0 Kilometers)
Seating Capacity2 adults, 2 kids
Curb Weight1,810 Pounds (822 Kilograms)
1810 pounds curb weight with an almost empty gas tank is what I weighed it as using 2 scales in tandem at each wheel and adding it up. I expect it will weigh a little more when complete, and will measure using same method and post.
Tires155R14 - still deciding on brand. I will probably go with cheap Kumo or something, and may buy lighter alloy wheels
Conversion Time50 hours so far....
Conversion Cost$8000 or so including new batteries. I bought a kit for the electrics from kta-ev.com, and the transmission adapter plate direct from CanEV.com. The batteries I bought direct and drop-shipped from US Battery... talked my way into a ev conversion discount. ;)
Additional Featuresvacuum system, heater
visit website to watch progress, I have LOTS of pictures. Also note that the 1997 Suzuki Swift is basically the same vehicle as the Geo Metro and Pontaic Firefly.

12/08 - I have front and mid battery racks complete and am working on rear.... Guessing another 20-30 hours of work until I can drive.

code by jerry